Damper overhauling protocol
SHUTDOWN OF POWER PLANT DAMPER OVERHAULING PROTOCOL
Protocol on dampers work
DAMPER LIST |
|||
S NO. |
DAMPER NAME |
NO. OF DAMPER |
NO. OF FLAPS
PER DAMPER |
1. |
Re – heater
super heater damper & flue gas damper (11000*9000) |
02 |
12 |
2. |
Re
– heater damper flue gas (11000*7000) |
02 |
10 |
3. |
ESP inlet /
outlet damper (2900*3400) |
16 |
04 |
4. |
Secondary air
Damper wind box connecting (2014*1900) |
20 |
04 |
5. |
APH inlet
Damper Cold PA (4100*3500) |
02 |
04 |
6. |
APH inlet
Damper Cold SA (6039*4500) |
02 |
06 |
7. |
APH inlet flue
gas damper (10000*5000) |
02 |
40 |
8. |
APH outlet
damper hot PA (2300*2400) |
02 |
04 |
9. |
APH outlet
damper hot SA (6150*3600) |
02 |
06 |
1. Re-
heater & super heater damper (Flue Gas Damper)
(11000*9000)
*2 –
ü
All bearing found ok.
ü
Bearing servicing done.
ü
Stuffing box back plate remove and
Old gland rope replaced with new one 12mm gland.
ü
Damper link rod dismantles and
cleans work done.
ü All
linked adjusted for full flap open and full closed.
ü Nos.
7 Damaged flaps repaired and other Flap clearance gap adjusted.
ü Damper
trial and rectification attendant done.
2. Re- heater
damper (flue gas damper)
(11000*700)*2-
ü
All bearing found ok.
ü
Bearing servicing done.
ü
Stuffing box back plate remove and
Old gland rope replaced with new one 12mm gland.
ü
Damper link rod dismantles and
cleans work done.
ü All
linked adjusted for full flap open and closed.
ü
Nos. 8 Damaged flaps repaired and
other Flap clearance gap adjusted.
ü Damper
trial and rectification attendant done.
3. ESP
inlet / outlet damper
(2900*3400)*16-
Inlet A
section 4 dampers
ü
Nos. 8 bearing found ok.
ü
Nos.8 bearing servicing done.
ü
Stuffing box back plate removed and
old gland replaced with new one 12mm gland.
ü
Damper link cleaning done.
ü
Bearing housing base plate painting
work done.
Inlet B section 4 dampers
ü
Nos. 8 bearing found ok.
ü
Nos.8 bearing servicing done.
ü
Stuffing box back plate removed and
old gland replaced with new one 12mm gland.
ü
Damper link cleaning done.
ü
Bearing housing base plate painting
work done.
Outlet A
section 4 dampers
ü
Nos. 8 bearing found ok.
ü
Nos.8 bearing servicing done.
ü
Stuffing box back plate removed and
old gland replaced with new one 12mm gland.
ü
Damper link cleaning done.
ü
Bearing housing base plate painting
work done.
Outlet B section 4 dampers
ü
Nos. 8 bearing found ok.
ü
Nos.8 bearing servicing done.
ü
Stuffing box back plate removed and
old gland replaced with new one 12mm gland.
ü
Damper link cleaning done.
ü
Bearing housing base plate painting
work done.
4. Secondary
air damper wind box connecting
(2045*1900)*20
Rear side
of boiler wind box dampers (10).
ü
Nos.10*4 bearing found ok.
ü
Nos.10*4 bearing servicing done.
ü
Stuffing box back plate removed and
old gland rope replaced with new one 12mm gland.
ü
Nos. 10 dampers all link rods
cleaned.
ü
Nos. 10 dampers link rods adjusted
as dampers full open and full closed.
ü Damper
trial and rectification attendant done.
Front side
of boiler wind box dampers (10).
ü
Nos.10*4 bearing found ok.
ü Nos.10*4
bearing servicing done.
ü
Stuffing box back plate removed and
old gland rope replaced with new one 12mm gland.
ü
Nos. 10 dampers all link rods
cleaned.
ü
Nos. 10 dampers link rods adjusted
as dampers full open and full closed.
ü Damper
trial and rectification attendant done.
5. APH
inlet damper Cold PA
(4100*3500)*2-
ü
All bearing found ok.
ü
All bearing servicing done.
ü
Stuffing box back plate remove and
Old gland rope replaced with new one 12mm gland.
ü
Damper link rod dismantles and
cleans work done.
ü All
linked adjusted for Dampers flap full open and full closed.
ü Damper
trial and rectification attendant done.
6. APH
inlet damper cold SA
(6039*4500)*2-
ü
All bearing found ok.
ü
All bearing servicing done.
ü
Stuffing box back plate remove and
Old gland rope replaced with new one 12mm gland.
ü
Damper link rod dismantles and
cleans work done.
ü All
linked adjusted for Damper’s flap full open and full closed.
ü Damper
trial and rectification attendant done.
7. APH
inlet
(Flue gas damper 10000*5000)*2
ü
All bearing found ok.
ü
All bearing servicing done.
ü
Stuffing box back plate remove and
Old gland rope replaced with new one 12mm gland.
ü
Damper link rod dismantles and
cleaning work done.
8. APH
outlet damper hot PA
(2300*2400)*2
ü
On B pass 1 bearing found damaged and another bearing found ok.
ü
On B pass 1 damaged bearing replaced with new one F315 bearing and other all bearing servicing done.
ü
Stuffing box back plate remove and
Old gland rope replaced with new one 12mm gland.
ü
Damper link rod dismantles and
cleans work done.
ü All
linked adjusted for Damper’s flap full open and full closed.
ü Damper
trial and rectification attendant done.
9. APH
outlet damper hot SA
(6150*3600)*2
ü
All bearing found ok.
ü
All bearing servicing done.
ü
Stuffing box back plate remove and
Old gland rope replaced with new one 12mm gland.
ü
Damper link rod dismantles and
cleans work done.
ü All
linked adjusted for Damper’s flap full open and full closed.
ü Damper
trial and rectification attendant done.
Thank you.
M/S MALTICONSTRUCTION
SHASHIKANT CHAUDHARI
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